Polysulfone Dialyzer Production Line

This automation produciton line is specilized used for producing Polysulfone Membrane Dialyzer Production Line.

                                                                                   

              Project of Dialyzer Automation Production Line

 

 

Content:

 

 

1.Abstract of the Production Line

 

 

2.Technical Parameters of the Production Line

 

 

3.Work Layout of the Produciton Line

 

 

4.Main Configuration of the Production Line

 

5.Acceptance Test of the Production Line

 

 

6.Quotation of the Production Line

 

 

7.Structure Photoes of the Production Line

 

 

                                         Abstract of the Production Line:

 

 

1). Automation Function; 

This automation produciton line is specilized used for producing dialyzer.

 

This automation production line is consisted by the following machines: Hosaing; automation convey machine; membrane convey machine; automationmembrane input machine; online automation membrane-closed machine; online atuomation sealing machine(Capping machine); glue-injection machine; automation rotating solidfication machine; membrane cutter; online automation cap tightener; manipulator and so on

 

2). Main structure of the production line

 

A:

Front automation assemble production line: automation convey line; automation membrane input machine set; automation positioning machine; automation membrane-closed machine set; automation sealing machine set.

B:

Automation gule injection production line: automation glue injection machine; automation appendorf; automation glue injection machine set.

C:

Backend automation production line: automation membrane-cutter; online testing machine with electron microscopy; automation manipulator; online automation tightener; online gas inspection machine set.

D:

Water inspection production line: water inspection machine;hot air dryer; gas inspection machine; packaging machine.

The whole dialyzer automation production line is made up of above four major parts with 17 machine items.

3)Performance and characteristics of the production line

this production line is consisted by the machines of automation feed, automation discharge, and automation inspection, with complex series production process.

 

this production line is designed for the production process of dialyzer with PES membrane only.

 

this production line meets all the production procss demands of dialyzer

 

this production line is designed with simple operation, and workers can operate the machines with little guidance. 

                                  Technical Parameters of the Production Line 

 

A: Temperature needed: 0°C-48°C

B: Humidity needed: ≥95%

C: Place with sea level below than 3000m 

 

D:Power: AC 380V±10%   50HZ 

 

E:Gas source: 0.3MPa-0.6Mpa

 

F:The work efficiency of this production line reaches 2800 pcs per day.

 

G:Work requirements: meet the requied standard (as the drawing showed in the file)

 

 

               Work Layout of the Automation Produciton Line

 

 

Front automation assemble production line:

 

 

 

Automation glue injection and eppendorf production line

 

 

 

 

             Structure Photoes of the Production Line

 

 

 

 

 

 

 

 

 

 

Polysulfone Dialyzer Production Line